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Fabricated Simplex Basket Strainers: A Comprehensive Overview

Fabricated Simplex Basket Strainers, a prominent member of the simplex basket strainer family, are essential for various industrial applications. Their basket-shaped design offers a substantial capacity for storing debris, making them highly efficient in filtration processes. Constructed from high-quality stainless steel or carbon steel, these strainers are known for their durability and reliability.

Design and Construction

The standout feature of fabricated simplex basket strainers is their slant top basket design. This unique design is not only aesthetically pleasing but also highly functional. The slant top design facilitates the smooth flow of fluids, maintaining low pressure drops and enhancing overall system efficiency. Compared to other basket strainers, fabricated simplex basket strainers are relatively lightweight, which makes maintenance tasks such as removing the slant top for cleaning significantly easier for laborers.

Advanced Features

One of the major advantages of these strainers is the optional back-flush or backwash feature. This system allows for continuous operation even when there are heavy solid particles in the pipeline. An on/off back-flush valve is strategically installed at the bottom of the strainer, which opens to expel accumulated debris, thereby preventing system shutdowns and ensuring uninterrupted operation. This feature is particularly beneficial in applications where high levels of contaminants are expected.

Technical Specifications

• Size: Available in sizes ranging from 2” to 24” with flanged or butt-weld ends, making them suitable for various pipeline configurations.
• Pressure Rating: Designed to handle pressures from 150# to 2500#, ensuring they can withstand high-pressure environments.

Key Features

1. Straight Through Flow Design: This design ensures minimal flow resistance, promoting efficient fluid movement through the strainer.
2. Low Pressure Loss: The slant top basket design contributes to maintaining low pressure drops, which is crucial for system efficiency.
3. Versatile Basket Perforations: With perforation options ranging from 1/32” to 1”, these strainers can be customized to meet specific filtration requirements.
4. Fine Straining Applications: Available with mesh linings from 20 to 400 mesh, making them ideal for fine straining applications.

Customization Options

1. Hinged Cover or Davit Assembly: These options facilitate easier maintenance, allowing quick access to the strainer basket.
2. Drain/Vent Valves: For efficient removal of debris and maintenance of system pressure.
3. P Tapings/Gauge: For precise monitoring of system pressure and performance.
4. Back-Flushing System: An optional manual back-flushing system for easy debris removal without halting operations.
5. Steam Jacket: For applications involving highly viscous fluids, ensuring smooth flow and preventing clogging.
6. Nozzle Placement: Rotated or offset nozzle placements for flexible installation.
7. High Pressure Capabilities: Designed to withstand high-pressure environments.
8. Plated Filter Elements: For enhanced durability and filtration efficiency.
9. Drilling Templates: Customizable to ASME, DN, BS, or IS standards to meet specific application requirements.
10. Magnetic Screen Insert: For capturing ferrous particles, adding an extra layer of filtration.
11. ASME Code Construction: Ensuring compliance with industry standards.
12. Brazilian NR-13: Compliance available for applications requiring this standard.
13. European Standards: DIN/PED compliance available for European markets.
14. Coatings and Linings: Customizable coatings and linings available upon request to meet specific environmental conditions and fluid characteristics.

Applications

Fabricated Simplex Basket Strainers are widely used in various industries, including refineries, petrochemical plants, water treatment facilities, and other industrial applications where space is limited and efficient filtration is critical. Their robust construction, combined with advanced features and customization options, makes them an ideal choice for ensuring the smooth operation and longevity of industrial fluid systems.

In conclusion, GRABITENGINEERS Fluid Systems' Fabricated Simplex Basket Strainers offer a reliable and efficient solution for debris removal in industrial pipelines. Their innovative design, coupled with high-quality materials and customizable options, ensures they meet the diverse needs of various applications, providing optimal performance and ease of maintenance.